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Transform Your Business with Process Mapping, Modelling, and Mining in Lean Six Sigma

Alexander Jones • 1 July 2024

Discover the Power of Visualising, Simulating, and Analysing Your Processes for Unmatched Efficiency and Quality

In the fast-paced world of business, gaining a deep understanding of your processes is crucial for staying competitive and continuous improvement. We believe that clarity and efficiency in your workflows are the cornerstones of success.


Today, I want to share insights into three powerful techniques: process mapping, process modelling, and process mining.


Combined with Lean Six Sigma, these tools can transform your business operations. Let's dive into how each technique works and how they can help you achieve excellence.


Process Mapping: Visualising Workflows

Think of process mapping as creating a detailed map of your work processes. It's like drawing a blueprint of every step involved in getting things done. This visual tool is fundamental for understanding how your team operates and spotting areas for improvement.


For more in-depth detail around the power of process mapping have a look at this around Value Stream Mapping


Why We Love Process Mapping:


  • Clarity,  it gives everyone a clear picture of the process
  • Communication, it fosters better teamwork by providing a common understanding
  • Spotting Bottlenecks, it helps identify inefficiencies and delays
  • Standardisation, it ensures that everyone follows the same process


In Lean Six Sigma, we use process mapping in the Define and Measure phases of the DMAIC (Define, Measure, Analyse, Improve, Control) methodology. By visually representing the process, we can better define the problem and measure current performance.


Process Modelling: Simulating and Analysing Processes

Process modelling takes things a step further. Imagine being able to simulate your processes and see how changes might impact them before implementing anything. That's the power of process modelling.


Why We Love Process Modelling:


  • Simulation, test different scenarios to predict outcomes
  • Deep Analysis, gain deeper insights into process performance and variability
  • Optimisation, identify the best ways to improve the process
  • Risk Management, understand potential risks and how to mitigate them


In Lean Six Sigma, process modelling is particularly useful in the Analyse and Improve phases. It allows us to test our ideas and validate improvements in a virtual environment before making real-world changes.


Process Mining: Uncovering Hidden Insights

Process mining is like having a detective that uses your IT systems' (whether that be LIMS, ERP or Excel) data to uncover the true story of how your processes work. It provides a data-driven approach to understanding your workflows.


Why We Love Process Mining:


  • Data-Driven Insights, get an accurate picture of how processes are executed using real data
  • Transparency, reveal the true process flows, including any deviations
  • Continuous Improvement, support ongoing monitoring and improvement of processes
  • Compliance, ensure that processes are followed according to regulatory requirements


Process mining aligns with Lean Six Sigma by providing valuable data for the Measure and Control phases. It enables us to measure process performance accurately and monitor improvements over time.


How We Use These Techniques

Lean Six Sigma aims to improve process efficiency and quality by eliminating waste and reducing variability. Here's how we utilise process mapping, modelling, and mining integrate using Lean Six Sigma methodology:


  • Process Mapping: Used in the Define and Measure phases to understand and document the current state of a process
  • Process Modelling: Utilised in the Analyse and Improve phases to simulate process changes and predict their impact
  • Process Mining: Applied in the Measure and Control phases to gather real data on process performance and ensure sustained improvements


By integrating these techniques, we can gain a comprehensive understanding of our processes, identify opportunities for improvement, and implement changes that lead to significant performance gains.



At VA Innovation, we’re passionate about helping businesses unlock their full potential. Process mapping, process modelling, and process mining are powerful tools that, when combined with Lean Six Sigma, provide a robust framework for understanding, analysing, and enhancing your business processes. We’re here to guide you every step of the way.


Reach out to us today, and let's work together to drive your organisation toward sustained success and operational excellence.

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